Present alert if fan isn't spinning (#2258)

* Present alert if fan isn't spinning

* allow entry

* Small updates

Moving to fan malfunction event

Only trigger event for uno or dos

* Changed checking fanSpeed > 50%

* Update text for fan malfunction alert.

Co-authored-by: Adeeb Shihadeh <adeebshihadeh@gmail.com>

* Alert if fan isn't spinning for 5 sec

* Alert edit

Co-authored-by: Adeeb Shihadeh <adeebshihadeh@gmail.com>

selfdrive/controls/controlsd.py

@@ -121,6 +121,7 @@ class Controls:
     self.last_blinker_frame = 0
     self.saturated_count = 0
     self.distance_traveled = 0
+    self.last_functional_fan_frame = 0
     self.events_prev = []
     self.current_alert_types = [ET.PERMANENT]
 
@@ -171,6 +172,14 @@ class Controls:
     if self.sm['thermal'].memUsedPercent > 90:
       self.events.add(EventName.lowMemory)
 
+    # Alert if fan isn't spinning for 5 seconds
+    if self.sm['health'].hwType in [HwType.uno, HwType.dos]:
+      if self.sm['health'].fanSpeedRpm == 0 and self.sm['thermal'].fanSpeed > 50:
+        if (self.sm.frame - self.last_functional_fan_frame) * DT_CTRL > 5.0:
+          self.events.add(EventName.fanMalfunction)
+      else:
+        self.last_functional_fan_frame = self.sm.frame
+
     # Handle calibration status
     cal_status = self.sm['liveCalibration'].calStatus
     if cal_status != Calibration.CALIBRATED:

selfdrive/controls/lib/events.py

@@ -211,8 +211,6 @@ def wrong_car_mode_alert(CP: car.CarParams, sm: messaging.SubMaster, metric: boo
 EVENTS: Dict[int, Dict[str, Union[Alert, Callable[[Any, messaging.SubMaster, bool], Alert]]]] = {
   # ********** events with no alerts **********
 
-  EventName.fanMalfunction: {},
-
   # ********** events only containing alerts displayed in all states **********
 
   EventName.debugAlert: {
@@ -471,6 +469,14 @@ EVENTS: Dict[int, Dict[str, Union[Alert, Callable[[Any, messaging.SubMaster, boo
       Priority.LOW, VisualAlert.steerRequired, AudibleAlert.chimePrompt, 1., 2., 3.),
   },
 
+  EventName.fanMalfunction: {
+    ET.PERMANENT: Alert(
+      "Fan Malfunction",
+      "Contact Support",
+      AlertStatus.normal, AlertSize.mid,
+      Priority.LOWER, VisualAlert.none, AudibleAlert.none, 0., 0., .2)
+  },
+
   # ********** events that affect controls state transitions **********
 
   EventName.pcmEnable: {