diff --git a/selfdrive/controls/lib/longitudinal_planner.py b/selfdrive/controls/lib/longitudinal_planner.py
index 45a6db2e90..6ec3762a94 100755
--- a/selfdrive/controls/lib/longitudinal_planner.py
+++ b/selfdrive/controls/lib/longitudinal_planner.py
@@ -1,7 +1,7 @@
 #!/usr/bin/env python3
 import math
 import numpy as np
-from common.numpy_fast import interp
+from common.numpy_fast import clip, interp
 
 import cereal.messaging as messaging
 from common.conversions import Conversions as CV
@@ -106,15 +106,17 @@ class LongitudinalPlanner:
     # No change cost when user is controlling the speed, or when standstill
     prev_accel_constraint = not (reset_state or sm['carState'].standstill)
 
+    accel_limits = [A_CRUISE_MIN, get_max_accel(v_ego)]
+    accel_limits_turns = limit_accel_in_turns(v_ego, sm['carState'].steeringAngleDeg, accel_limits, self.CP)
+
     if reset_state:
       self.v_desired_filter.x = v_ego
-      self.a_desired = 0.0
+      # Clip aEgo to cruise limits to prevent large accelerations when becoming active
+      self.a_desired = clip(sm['carState'].aEgo, accel_limits[0], accel_limits[1])
 
     # Prevent divergence, smooth in current v_ego
     self.v_desired_filter.x = max(0.0, self.v_desired_filter.update(v_ego))
 
-    accel_limits = [A_CRUISE_MIN, get_max_accel(v_ego)]
-    accel_limits_turns = limit_accel_in_turns(v_ego, sm['carState'].steeringAngleDeg, accel_limits, self.CP)
     if force_slow_decel:
       # if required so, force a smooth deceleration
       accel_limits_turns[1] = min(accel_limits_turns[1], AWARENESS_DECEL)
diff --git a/selfdrive/test/process_replay/ref_commit b/selfdrive/test/process_replay/ref_commit
index 7485942244..1f459b1948 100644
--- a/selfdrive/test/process_replay/ref_commit
+++ b/selfdrive/test/process_replay/ref_commit
@@ -1 +1 @@
-5d33199905cbf9d9b45ef722a40530b08d5cecf4
\ No newline at end of file
+53079010a5db8105854212157b5ee90029df7b92
\ No newline at end of file
diff --git a/selfdrive/test/process_replay/test_processes.py b/selfdrive/test/process_replay/test_processes.py
index 28134385d5..38ed0e07ad 100755
--- a/selfdrive/test/process_replay/test_processes.py
+++ b/selfdrive/test/process_replay/test_processes.py
@@ -18,7 +18,7 @@ from tools.lib.logreader import LogReader
 source_segments = [
   ("BODY", "937ccb7243511b65|2022-05-24--16-03-09--1"),        # COMMA.BODY
   ("HYUNDAI", "02c45f73a2e5c6e9|2021-01-01--19-08-22--1"),     # HYUNDAI.SONATA
-  ("HYUNDAI2", "d824e27e8c60172c|2022-09-13--11-26-50--2"),     # HYUNDAI.KIA_EV6
+  ("HYUNDAI2", "d824e27e8c60172c|2022-09-13--11-26-50--2"),    # HYUNDAI.KIA_EV6
   ("TOYOTA", "0982d79ebb0de295|2021-01-04--17-13-21--13"),     # TOYOTA.PRIUS (INDI)
   ("TOYOTA2", "0982d79ebb0de295|2021-01-03--20-03-36--6"),     # TOYOTA.RAV4  (LQR)
   ("TOYOTA3", "f7d7e3538cda1a2a|2021-08-16--08-55-34--6"),     # TOYOTA.COROLLA_TSS2